35Kw Automatic High Speed Coating Machine

Overview of the Equipment

As a professional China manufacturer of post-press finishing equipment, NEW STAR brings forth a high-performance solution tailored for large-scale production—the 35Kw Automatic High Speed Coating Machine, combining powerful power output and intelligent automation to serve global printing and packaging enterprises. Engineered to excel in efficiency and quality, the Automatic High Speed Coating Machine not only enhances the visual appeal of printed materials but also delivers comprehensive waterproof, dustproof and wear-resistant protection. It is widely used in coating processes for books, posters, gift boxes, color boxes and other packaging products, with reliable performance and high automation to meet modern production demands.

Its High Speed operation ensures rapid throughput, significantly reducing cycle times and boosting your overall output. The system's core is built around true Full-Automatic Operation, minimizing manual intervention, enhancing safety, and ensuring consistent, repeatable results batch after batch. At the heart of its intelligence is advanced PLC Automatic Control, offering intuitive programming, real-time monitoring, and seamless integration into smart factory environments. Discover the pinnacle of automated coating technology with our 35Kw High-Speed Automatic Coating Machine, the definitive solution for demanding, high-volume production lines.

The machine is meticulously designed to meet the rigorous demands of modern manufacturing. It combines robust construction with sophisticated engineering to deliver great coating uniformity, material savings, and operational reliability. Ideal for a wide range of substrates and coating materials, this machine is a versatile asset for industries seeking to optimize their finishing processes.

Core Functional Highlights

Tailored for high-speed automatic production, the machine integrates advanced technologies and humanized designs, boasting the following core advantages:

• 35Kw high-power configuration: Delivers stable and continuous power support, ensuring the Automatic High Speed Coating Machine operates at high speed for long hours without power fluctuations, adapting to mass production scenarios.
• Intelligent automatic operation: Equipped with intelligent speed co-adjustment and one-button start/stop functions, simplifying operation and reducing the need for skilled operators— a key feature that distinguishes the 35Kw Automatic High Speed Coating Machine.
• Stable high-speed paper feeding: Adopts a four-suction and four-feed structure, matched with multi-layer paper detection and stepless frequency conversion adjustment, ensuring smooth paper feeding without deviation or jamming.
• Precise coating technology: Features a 185mm three-roller coating structure with drum reversing mechanism, allowing the machine to achieve uniform, delicate coating and effectively save oil consumption.
• Efficient dual drying mode: Integrates IR and UV lamp boxes with constant temperature adjustment, plus a high-temperature resistant Teflon mesh belt with automatic deviation correction, enabling rapid drying of oil layers and improving production efficiency.
• Intelligent safety protection: Equipped with induction sensors, the 35Kw Automatic Coating Machine automatically stops feeding and adjusts the paper table when paper is blocked, and is fitted with collision prevention devices to ensure operational safety.
• Optional functional upgrade: Supports installation of a powder remover to effectively remove paper dust, further optimizing coating quality for different paper materials.

Detailed Technical Specifications

Competitive Edge & Benefits

Compared with ordinary high-speed coating equipment, the machine offers unique advantages that help enterprises improve production efficiency and reduce costs:

• High-efficiency production capacity: 35Kw power matches a maximum speed of 100 m/min, allowing the 35Kw Automatic High Speed Coating Machine to complete large-volume coating tasks quickly, significantly improving production efficiency.
• Superior coating quality: Adopts industry-leading air knife improvement technology and three-roller coating structure, ensuring smooth and uniform coating even for 80gms thin paper, reducing defective products.
• Energy-saving and cost-effective: Constant temperature IR light box enables real-time temperature adjustment to save energy, while the drum reversing mechanism reduces oil waste, lowering overall operating costs.
• Strong material adaptability: Suitable for 80~500 g/m² paper, compatible with water-based oil and blister oil coating, meeting diverse production needs of printing and packaging industries.
• Easy operation and maintenance: Modular design and intelligent control system make daily operation and maintenance simple, reducing downtime and labor costs.
• Enhanced operational safety: Multiple protection devices (paper feeding limit protection, collision prevention, paper blockage automatic stop) ensure safe and stable operation for a long time.

Industry Application Scenarios

With strong adaptability, the Automatic High Speed Coating Machine is widely used in various fields requiring high-speed, high-quality coating:

• Packaging industry: Coating for gift boxes, color boxes, food packaging, cosmetic packaging and electronic product packaging, providing comprehensive protection and enhancing product grade.
• Publishing industry: Coating for book covers, picture albums, textbooks and brochures, improving surface gloss and wear resistance, extending the service life of printed products.
• Commercial advertising: Coating for large-format posters, flyers and promotional materials, making colors more vivid and durable, enhancing advertising effect.
• Gift customization: Coating for high-end gift boxes, greeting cards and paper bags, increasing the ornamental value and added value of gift products.

Practical Maintenance Tips

To ensure long-term stable operation and extend the service life of the machine, the following maintenance measures are recommended:

• Daily cleaning: After each shift, thoroughly clean the coating roller, three-roller structure and ink circuit to avoid oil solidification and blockage, ensuring the 35Kw Automatic High Speed Coating Machine operates smoothly the next day.
• Regular lubrication: Add professional lubricating oil to transmission parts (paper feeding structure, coating roller, transmission belt) every 15 days to reduce wear during high-speed operation.
• Lamp inspection and replacement: Check UV lamps and IR lamps monthly, replace aged or damaged lamps in time to ensure drying effect and avoid affecting coating quality.
• Electrical system inspection: Check electrical components, sensors and cables weekly to prevent short circuits or poor contact, ensuring safe operation.
• Regular calibration: Calibrate the paper feeding and coating positioning system every month to maintain coating accuracy and operational stability.

Reasons to Choose NEW STAR

• Professional manufacturing strength: NEW STAR has 14+ years of R&D and production experience in post-press equipment, with mature technology and advanced production workshops, ensuring the quality of each 35Kw Automatic High Speed Coating Machine.
• Strict quality control: Adheres to international quality standards, undergoes strict full-process inspection, and obtains relevant certifications, ensuring stable and reliable product performance.
• Advanced core technology: Adopts industry-leading air knife improvement technology and intelligent automatic control, with independent patents and intellectual property rights.
• Global service network: Products exported to 130+ countries and regions, providing timely pre-sales consultation, on-site installation, debugging and after-sales maintenance.
• Customizable solutions: Support OEM/ODM customization according to enterprise production needs, providing tailor-made coating equipment solutions.
• Perfect after-sales guarantee: 12-month free warranty, professional technical training and timely fault handling, solving customer production worries.

Frequently Asked Questions

Q1: What is the maximum working speed of the 35Kw Automatic High Speed Coating Machine?
A1: The maximum speed is 100 m/min for normal paper and 60 m/min for thick paper, which can efficiently meet large-scale mass production needs.

Q2: What types of coating oil are compatible with this machine?
A2: It supports both water-based oil and blister oil coating, adapting to different production requirements of printing and packaging.

Q3: Is this machine easy to operate for ordinary workers?
A3: Yes, it adopts one-button start/stop and intelligent speed adjustment, simple to operate, and we provide on-site training to help your team master operation skills quickly.

Q4: Can it handle thin paper materials smoothly?
A4: Yes, it is compatible with 80~500 g/m² paper, and the advanced air knife technology ensures smooth coating for 80gms thin paper without wrinkles or deviation.

Q5: What after-sales services does NEW STAR provide for this machine?
A5: We provide a 12-month free warranty, on-site installation, debugging and technical training, as well as timely after-sales maintenance to ensure uninterrupted production.

Q6: Can the machine be customized according to our workshop space and production specifications?
A6: Yes, we support customization of machine parameters and dimensions to match your workshop layout and specific production needs.