35Kw Automatic High-Speed Coating System

Product Introduction

NEW STAR, a trusted China manufacturer and supplier of post-press finishing equipment, presents an integrated high-efficiency coating solution—the 35Kw Automatic High-Speed Coating System, designed to meet the large-scale, high-standard production needs of global printing and packaging industries. Different from single coating equipment, the Automatic High-Speed Coating System is a complete integrated solution that combines automatic feeding, precise coating, efficient drying and intelligent stacking. It not only enhances the aesthetics of printed materials but also provides comprehensive waterproof, dustproof and wear-resistant protection, widely applicable to books, posters, gift boxes and color box packaging.

This Automatic High-Speed Coating System redefines industrial coating efficiency, setting a new standard for precision and throughput. This 35Kw High-Speed Automatic Coating Machine is engineered for demanding production lines where speed and accuracy are non-negotiable. Its core is built around advanced PLC Automatic Control, providing a stable, programmable, and user-friendly interface for managing every coating parameter with pinpoint accuracy. This ensures flawless, consistent application across complex part geometries, batch after batch. The system is designed for true Full-Automatic Operation, minimizing manual intervention from loading and positioning to coating and curing, thereby maximizing production uptime and reducing labor costs. The exceptional High Speed capability is powered by a robust 35Kw motor and an optimized coating head design, allowing for significantly faster cycle times without compromising on the quality or uniformity of the applied coating layer. This integration of power, intelligence, and automation makes it the ultimate solution for industries seeking to boost productivity and coating quality.

The product is a powerhouse of engineering designed for maximum output. At its heart is a high-torque 35-kilowatt motor that drives a precision-engineered coating application mechanism. This powerful core enables the system to handle high-viscosity materials and maintain consistent performance under continuous operation. The industrial-grade construction ensures durability and reliability in even the most challenging factory environments. Key operational parameters are meticulously controlled and can be monitored in real-time through the centralized HMI panel. The robust mechanical design is complemented by safety interlocks and protective features, safeguarding both the equipment and the operators. The machine is built not just for speed, but for sustained, high-volume production where equipment longevity and process stability are critical.

Product Features

As an integrated coating system, it integrates advanced automation technology and high-power configuration, with the following distinctive features:

• 35Kw integrated power supply: Provides stable and sufficient power for the entire coating process, ensuring the 35Kw Automatic High-Speed Coating System operates continuously at high speed, without power loss even in long-hour mass production.
• Full-process automatic integration: From paper feeding to finished product stacking, the whole process is intelligently controlled, eliminating manual intervention and reducing labor costs, which is the core highlight of the Automatic High-Speed Coating System.
• High-precision feeding control: Adopts four-suction and four-feed paper feeding structure, equipped with multi-layer paper detection and stepless frequency conversion adjustment, ensuring stable paper feeding and avoiding deviation and jamming.
• Optimized coating module: 185mm three-roller coating structure with drum reversing design, making the Automatic High-Speed Coating System achieve uniform and delicate coating, saving oil consumption while ensuring surface smoothness.
• Dual-mode drying system: Integrated IR and UV lamp boxes, with constant temperature adjustment and high-temperature resistant Teflon mesh belt, realizing automatic deviation correction and rapid drying of oil layers, improving production efficiency.
• Intelligent safety protection: Equipped with induction sensors, the Automatic High-Speed Coating System can automatically stop feeding and adjust the paper table when paper is blocked, and is equipped with collision prevention devices to ensure safe operation.
• Optional functional expansion: Support powder remover installation to effectively remove paper dust, further optimizing coating quality for different materials.

Product Parameters

Product Advantages

Compared with traditional single coating equipment, the High-Speed Coating System has unique competitive advantages in integrated production:

• Integrated efficiency: The whole-process automatic design avoids the trouble of equipment matching, making the 35Kw Automatic High-Speed Coating System operate more smoothly, with higher production efficiency than separate equipment combinations.
• Stable and consistent quality: Integrated control of each module ensures uniform coating, drying and stacking, avoiding quality differences caused by separate operation, and reducing defective product rate.
• Energy-saving and cost-saving: 35Kw integrated power configuration is more energy-efficient than multiple independent equipment, and the drum reversing mechanism and constant temperature IR lamp further reduce oil and energy consumption.
• Strong adaptability: Suitable for 80~500 g/m² paper, compatible with water-based oil and blister oil coating, and can be flexibly applied to various printing and packaging scenarios.



• Easy operation and maintenance: Integrated PLC control system, one-button start/stop and speed adjustment, modular design, convenient daily maintenance and fault handling.
• Space-saving integration: The integrated structure saves workshop space compared with separate equipment, facilitating workshop layout and management.

Applications

The 35Kw High-Speed Coating System is widely used in large-scale printing, packaging and publishing enterprises, suitable for:

• Large-volume packaging production: Coating for color boxes, gift boxes, food and cosmetic packaging, providing comprehensive protection and enhancing product appearance.
• Publishing and printing: Coating for book covers, picture albums, textbooks and corporate brochures, improving surface gloss and wear resistance, extending product service life.
• Commercial advertising printing: Coating for large-format posters, flyers and promotional materials, making colors more vivid and durable, improving advertising effect.
• High-end gift customization: Coating for high-grade gift boxes, greeting cards and paper bags, increasing the added value and ornamental value of gifts.

Maintenance Guide

Regular maintenance of the integrated system ensures long-term stable operation and extends its service life:

• Daily module cleaning: After each shift, clean the coating module, drying module and paper feeding module, avoid oil and dust accumulation, ensuring the 35Kw Automatic High-Speed Coating System operates stably.
• Transmission part lubrication: Add professional lubricating oil to the paper feeding structure, coating roller and transmission belt every 20 days to reduce wear during high-speed operation.
• Lamp module inspection: Check UV and IR lamps monthly, replace aged lamps in time, and calibrate the drying temperature to ensure drying effect.
• Sensor and electrical inspection: Check induction sensors, control system and cables weekly to prevent poor contact or short circuit, ensuring safe operation of the whole system.
• Integrated calibration: Calibrate the coordination of each module every month to ensure the consistency of paper feeding, coating and stacking, maintaining coating accuracy.

Why Choose Us

• Professional integrated system manufacturer: NEW STAR has 14+ years of post-press equipment R&D and production experience, with mature technology in integrated coating system design and manufacturing.
• Strict quality control: Each 35Kw High-Speed Coating System undergoes strict full-process inspection, complying with international standards, ensuring stable and reliable performance.
• Advanced integrated technology: Adopts industry-leading air knife improvement technology and intelligent integrated control, with independent patents and intellectual property rights.
• Global service capability: Products exported to 130+ countries and regions, providing timely pre-sales consultation and after-sales support for global customers.
• Customizable integration: Support OEM/ODM customization according to enterprise production scale and needs, providing tailor-made integrated coating solutions.
• Perfect after-sales guarantee: 12-month free warranty, on-site installation, debugging and technical training, ensuring uninterrupted production for enterprises.

FAQ

Q1: What is the difference between this coating system and ordinary coating machines?
A1: It is an integrated system integrating feeding, coating, drying and stacking, with higher efficiency, more stable quality and more space-saving than separate equipment.

Q2: What is the maximum working speed of the 35Kw Automatic High-Speed Coating System?
A2: The maximum speed is 100 m/min for normal paper and 60 m/min for thick paper, suitable for large-scale mass production.

Q3: What types of coating oil does this system support?
A3: It is applicable to water-based oil and blister oil coating, meeting diverse production needs of printing and packaging.

Q4: Is the system easy to operate? Do we need professional operators?
A4: It adopts one-button start/stop and intelligent control, simple to operate, and we provide on-site training to help your team master operation skills quickly.

Q5: What is the warranty period of this coating system?
A5: We provide a 12-month free warranty from the date of shipment, covering all core modules of the system.

Q6: Can the system be customized according to our workshop space and production needs?
A6: Yes, we support customization of system parameters and dimensions to match your workshop layout and production requirements.