45Kw Automatic Inline Coating Machine

Inline Coating Equipment Overview & Power Advantages

NEW STAR, a professional China manufacturer of post-press finishing equipment, launches the 45Kw Automatic Inline Coating Machine— a medium-to-large power inline solution, tailored for efficient, stable coating production, perfectly adapting to medium-scale printing and paper processing lines. Integrating 45Kw stable power and inline integration design, the machine is capable of applying UV oil, water-based oil and blister varnish oil to paper surfaces, forming a reliable moisture-proof and waterproof layer after processing. It combines innovative operation concepts with practical performance, enhancing the quality and brightness of printed paper products while ensuring seamless connection with production lines. By integrating this advanced Film coating equipmen, manufacturers can significantly enhance product quality, reduce material waste, and increase throughput without manual intervention. For applications requiring higher power, our 50Kw Automatic Inline Coating Machine offers an alternative with increased capacity.

The machine is distinguished by its robust construction and intelligent automation. It is designed for continuous operation, handling various coating materials including paints, varnishes, and protective films with exceptional uniformity. The system features a sophisticated closed-loop control that monitors application thickness in real-time, ensuring every product meets exact specifications. This machine directly integrates into existing conveyor lines, minimizing floor space requirements and eliminating bottlenecks. The user-friendly HMI interface allows for quick recipe changes, making it adaptable for short production runs. With its 45Kw power unit, it provides optimal curing and drying performance for fast cycle times.

Core Performance & Inline Operational Highlights

Focusing on 45Kw power optimization, automatic operation and inline compatibility, the equipment integrates advanced technology and humanized design, with the following outstanding features:

• 45Kw matching power configuration: Provides stable and efficient energy support for the entire inline coating process, ensuring the 45Kw Automatic Inline Coating Machine operates stably at high speed for long hours, balancing efficiency and energy conservation for medium-scale production.
• Intelligent screen operation: Supports one-button start and speed acceleration on the interactive screen, simpler and more efficient than traditional segmented control, making the Automatic Inline Coating Machine easy to operate and maintain, reducing operator reliance.
• Stable high-speed operation: Equipped with 55mm diameter glazing and coating shaft head (larger than traditional 35mm specification) with heavy-duty bearings, ensuring the Automatic Inline Coating Machine runs stably at high speed, not easy to deform, and achieves uniform coating.
• Smooth inline transmission: Adopts synchronous belt drive structure, ensuring linear and stable operation of the equipment, avoiding paper scratches and uneven coating, suitable for high-end paper products.
• Precise three-roller reverse coating: Allows flexible adjustment of oil thickness according to product requirements, making the paper surface more uniform and delicate, while avoiding unnecessary oil waste and reducing production costs.
• High-precision air knife system: Easy to operate, with tight fit on both sides, effectively eliminating paper breakage problems during inline coating, adapting to both thick and thin paper processing.
• Seamless inline connection: Designed for integration with production lines, realizing continuous feeding, coating, drying and stacking, greatly improving production efficiency and reducing manual intervention.

Detailed Technical Parameters

Inline Integration & Operational Advantages

Compared with ordinary coating equipment, the machine of NEW STAR has unique inline advantages and power适配性, bringing practical benefits to medium-scale enterprises:

• 45Kw power balance: The power configuration is perfectly adapted to medium-scale production, ensuring efficient coating while avoiding excessive energy consumption, reducing the overall operating costs of enterprises.
• Seamless inline efficiency: Integrates with printing and paper processing lines, eliminating the trouble of manual transfer, reducing production intervals and improving the overall production efficiency of the production line.
• Stable coating quality: Synchronous belt drive, 55mm shaft head and three-roller reverse coating work together to ensure uniform and delicate coating, enhancing the surface quality and added value of paper products.
• Paper-friendly design: Oil-free vacuum paper suction feeder and double sheet detection system ensure gentle and stable paper feeding, avoiding paper damage and jams, improving product qualification rate.
• Easy maintenance: Modular structure, detachable lower scraper and double-loop oil supply system make daily cleaning and maintenance more convenient, reducing equipment downtime.
• Strong adaptability: Suitable for 128~500 g/m² paper, compatible with UV oil, water-based oil and blister varnish oil, meeting diverse medium-scale production needs.

Key Modules & Inline Functions

The machine is composed of high-quality functional modules, which cooperate seamlessly to ensure stable inline operation and high-quality coating effect:

• Automatic feeder: The 45Kw Automatic Inline Coating Machine adopts oil-free vacuum air pump paper suction system and 12,000 sheets/hour high-speed offset printing feeder, realizing continuous, high-precision paper feeding, with upper and lower limit protection and double sheet detection functions.
• Basic oil coating head (with air knife): Fills the capillaries on the paper surface, improves the adhesion between UV coating and ink, saves high-grade oil consumption, and is easy to clean and maintain.
• IR curing system: Adopts energy-saving hot air circulation drying, equipped with temperature sensor and automatic constant temperature control, Teflon conveyor belt with automatic deviation correction, ensuring rapid drying without paper deformation.
• Oil coating module: Adopts 55mm shaft head and heavy-duty bearings, three-roller reverse coating, with pressure display and one-side adjustment, ensuring uniform coating and convenient operation.
• UV dryer: Equipped with 8-12KW adjustable electronic light source, which can automatically adjust brightness according to machine speed, saving more than 30% energy compared with traditional light sources.
• Automatic stacker: Equipped with fan-cooled paper pressing structure and vacuum suction paper stabilizer, ensuring neat paper delivery under high-speed inline operation, with automatic counting and alarm functions.

Application Scenarios & Fields

With 45Kw power and inline integration characteristics, the achine is widely used in medium-scale printing and paper processing scenarios:

• Medium-scale packaging industry: Inline coating for gift boxes, color boxes, food packaging and cosmetic packaging, providing moisture-proof and waterproof protection, enhancing product grade.
• Publishing and printing industry: Coating for book covers, picture albums, brochures and posters, improving surface brightness and wear resistance, extending the service life of printed products.
• Commercial printing industry: Coating for large-format posters, promotional materials and art prints, making colors more vivid and delicate, enhancing visual effect.
• Customized paper products: Coating for greeting cards, paper bags and gift tags, increasing ornamental value and meeting medium-scale customization needs.

Daily Maintenance & Operational Tips

To ensure the product maintains stable inline performance for a long time, the following maintenance measures are recommended:

• Daily cleaning: After each shift, thoroughly clean the coating roller, three-roller structure, oil circuit and drying module, avoid oil solidification and dust accumulation, ensuring the 45Kw Automatic Inline Coating Machine operates smoothly the next day.
• Regular lubrication: Add professional lubricating oil to transmission parts (synchronous belt, coating roller, feeding structure) every 15 days to reduce wear during high-speed inline operation.
• Lamp inspection and replacement: Check UV lamps and IR lamps monthly, replace aged or damaged lamps in time to ensure drying effect and avoid affecting coating quality.
• Electrical system inspection: Check electrical components, sensors and cables weekly to prevent short circuits or poor contact, ensuring safe and stable operation.
• Precision calibration: Calibrate the paper feeding positioning, coating thickness and inline transmission coordination every month to maintain the stability and accuracy of the equipment.

Why Choose NEW STAR’s 45Kw Inline Machine

• Professional inline technology: NEW STAR has rich R&D and production experience in post-press inline equipment, with mature inline integration technology, ensuring the quality and performance of each machine.
• Power适配 optimization: 45Kw power configuration is specially designed for medium-scale production, balancing efficiency and energy conservation, helping enterprises reduce operating costs.
• Strict quality control: Undergoes strict full-process inspection from raw materials to finished products, ensuring each machine meets high-quality production requirements.
• Global service support: Products exported to 130+ countries and regions, providing timely pre-sales consultation, on-site installation, debugging and after-sales maintenance.
• Customizable solutions: Support OEM/ODM customization according to enterprise production line layout, workshop space and specific production needs, providing tailor-made inline coating solutions.
• Perfect after-sales guarantee: 12-month free warranty, professional technical training and 24-hour timely fault handling, ensuring uninterrupted inline production.

FAQ & Professional Responses

Q1: What types of coating oil does the Automatic Inline Coating Machine support?
A1: It supports UV oil, water-based oil and blister varnish oil, meeting diverse coating needs of medium-scale paper processing.

Q2: What is the applicable paper size of this 45Kw inline machine?
A2: The maximum paper size is 760×1050mm, minimum is 270×270mm, suitable for most medium-scale paper processing scenarios.

Q3: Can this machine be integrated with existing medium-scale production lines?
A3: Yes, it is designed for inline integration, which can be seamlessly connected to existing printing and processing lines, realizing continuous production.

Q4: Is the machine easy to operate for new operators?
A4: Yes, it adopts screen interaction design, supports one-button start and acceleration, and we provide professional training to help new operators master quickly.

Q5: What is the energy-saving effect of this machine?
A5: The UV light source can automatically adjust brightness according to machine speed, saving more than 30% energy compared with traditional models, reducing energy costs.

Q6: Does NEW STAR provide on-site installation and debugging for this 45Kw machine?
A6: Yes, we provide professional on-site installation, debugging and operator training to help your team master the operation skills of the 45Kw Automatic Inline Coating Machine quickly.