Products

45Kw Automatic Inline Coating Machine for Paper

Paper-Specific Inline Equipment Introduction

NEW STAR, a professional China manufacturer of post-press finishing equipment, introduces the 45Kw Automatic Inline Coating Machine for Paper— a medium-power, paper-oriented inline solution, exclusively tailored for medium-scale paper processing, perfectly matching the coating needs of various paper-based printed products. As a premier solution in the category of Film Coating Equipment, it ensures flawless finishes for a variety of paper grades. This robust Inline Finishing Machine enhances product durability and aesthetic appeal in a single pass. For operations requiring higher power, we also offer a 50Kw Automatic Inline Coating Machine, providing scalable solutions for demanding production environments.

As a dedicated inline coating equipment for paper, the 45Kw Automatic Inline Coating Machine specializes in applying UV oil, water-based oil and blister varnish oil to paper surfaces, forming a reliable moisture-proof and waterproof layer after processing. It integrates 45Kw stable power with inline operation, enhancing the brightness, finish and durability of paper products while realizing seamless connection with paper production lines. The 45Kw Automatic Inline Coating Machine represents the pinnacle of modern coating technology. Designed for reliability and minimal maintenance, it features advanced control systems that allow for precise adjustment of coating thickness and consistency. The automated operation reduces labor costs and material waste, ensuring a consistently high-quality output. Its compact inline design maximizes floor space efficiency, making it an ideal choice for facilities looking to upgrade their capabilities without extensive reconfiguration.

45Kw Power & Paper-Friendly Core Highlights

Focusing on 45Kw power optimization, paper-oriented design and inline efficiency, the equipment combines stability, practicality and precision, perfectly adapting to the characteristics of paper coating scenarios:

  • 45Kw medium-power configuration: Provides stable and efficient energy support for paper inline coating, ensuring the 45Kw Automatic Inline Coating Machine operates stably at high speed for long hours, balancing efficiency and energy conservation for medium-scale paper processing.
  • Paper-adapted inline integration: Designed exclusively for paper production lines, it can be seamlessly connected to printing, cutting and packaging lines, eliminating manual transfer links and greatly improving the efficiency of paper coating production.
  • Automatic Inline Coating Machine

  • 55mm thickened shaft head: Equipped with larger bearings (larger than traditional 35mm specifications), making the 45Kw Automatic Inline Coating Machine for Paper run more stably at high speed, not easy to deform, and ensuring uniform coating on paper surfaces of different thicknesses.
  • Synchronous belt transmission: Adopts synchronous belt drive structure, ensuring linear and smooth operation, avoiding scratches on paper surfaces and ensuring the integrity of paper coating, especially suitable for high-end art paper.
  • Three-roller reverse coating: Allows flexible adjustment of oil thickness according to paper type and production requirements, making the paper surface more uniform and delicate, while reducing oil waste and lowering production costs.
  • High-precision air knife system: Easy to operate, with tight fit on both sides, effectively eliminating paper breakage problems during paper coating, adapting to both thin paper and thick paper processing.

Paper Processing Technical Parameters

Technical Item Specifications (SGUV-800B Model)
Model Number SGUV-800B
Working Power 45 Kw
Applicable Paper Weight 128~500 g/m²
Maximum Paper Size 760 × 1050 mm
Minimum Paper Size 270 × 270 mm
Working Speed (Normal Paper) 5~100 m/min
Working Speed (Thick Paper) 5~60 m/min
UV Lamp Configuration 3pcs × 8Kw
IR Lamp Configuration 18pcs × 1.5Kw
Paper Feed Height 1100 mm
Paper Stack Height 1050 mm
Machine Weight 6000 kg
Machine Dimensions 16500 × 1850 × 20000 mm

Paper-Optimized Design & Operational Features

Every module of the equipment is optimized for paper characteristics, ensuring gentle processing, high-quality coating and convenient operation for various paper products:

  • Oil-free vacuum paper suction feeder: Adopts 12,000 sheets/hour high-speed offset printing feeder, realizing gentle, stable and high-precision paper feeding, avoiding damage to paper surfaces and paper jams in the inline line.
  • Double sheet detection system: Automatically detects double or multiple sheet feeding and shuts down, preventing damage to the coating roller and ensuring the smooth operation of the 45Kw Automatic Inline Coating Machine for Paper.
  • Basic oil coating head: Fills the capillaries on the paper surface, improves the adhesion between UV coating and ink, maintains the pure whiteness of the paper, and saves the consumption of high-grade coating oil.
  • Energy-saving IR curing system: Adopts hot air circulation drying, equipped with temperature sensor and automatic constant temperature control, drying paper quickly without causing paper warping, shrinking or deformation.
  • Teflon conveyor belt: With automatic deviation correction function, non-sticky, wear-resistant and UV-proof, ensuring smooth transmission of paper without scratches or sticking.
  • Detachable lower scraper: Easy to clean and replace, ensuring clean scraping and avoiding oil residue affecting the coating effect of paper products, reducing maintenance time.

Paper Application Fields & Scenarios

With strong adaptability to various paper materials and 45Kw power advantages, the 45Kw Automatic Inline Coating Machine is widely used in medium-scale paper printing and processing fields:

  • Medium-scale packaging paper processing: Coating for gift boxes, color boxes, food packaging boxes and cosmetic packaging boxes, providing moisture-proof, waterproof protection and enhancing product grade.
  • Publishing and printing paper processing: Coating for book covers, picture albums, corporate brochures and large-format posters, improving surface brightness and wear resistance, extending the service life of printed paper products.
  • Commercial printing paper processing: Coating for promotional leaflets, posters and art prints, making colors more vivid and delicate, enhancing visual effect and market competitiveness.
  • Customized paper gifts processing: Coating for greeting cards, paper bags and gift tags, making the appearance more exquisite and improving the added value of customized paper products.

Automatic Inline Coating Machine

Daily Operation & Maintenance Guide

Simple and convenient operation and maintenance design ensures the machine maintains stable performance for a long time, reducing production downtime:

  • Daily cleaning: After each shift, clean the coating roller, three-roller structure, oil circuit and drying module, avoid oil solidification and dust accumulation, ensuring the 45Kw Automatic Inline Coating Machine for Paper operates smoothly the next day.
  • Regular lubrication: Add professional lubricating oil to transmission parts (synchronous belt, coating roller, feeding structure) every 15 days to reduce wear during high-speed operation.
  • Lamp inspection: Check UV lamps and IR lamps monthly, replace aged or damaged lamps in time to ensure drying effect and avoid affecting paper coating quality.
  • Electrical inspection: Check electrical components, sensors and cables weekly to prevent short circuits or poor contact, ensuring safe and stable operation.
  • Oil circuit maintenance: Regularly check the double-loop oil supply and cleaning system, prevent oil circuit blockage, and ensure stable coating oil supply for paper processing.

Core Advantages of NEW STAR’s Paper Inline Machine

  • Paper-oriented professional design: The machine is exclusively optimized for paper characteristics, with stronger adaptability than general coating machines, ensuring high-quality coating for various paper products.
  • 45Kw power balance: The power configuration is perfectly adapted to medium-scale paper processing, ensuring efficient coating while avoiding excessive energy consumption, reducing the overall operating costs of enterprises.
  • Inline integration advantage: Seamlessly connects with paper production lines, eliminating manual transfer, reducing labor costs and improving production efficiency.
  • Strict quality control: Undergoes strict full-process inspection, ensuring stable performance, uniform coating and low defective rate, meeting high-quality paper processing requirements.
  • Global service support: Products exported to 130+ countries and regions, providing timely pre-sales consultation, on-site installation, debugging and after-sales maintenance.
  • Customizable solutions: Support OEM/ODM customization according to paper size, production line layout and specific coating needs, providing tailor-made solutions for medium-scale paper processing enterprises.

FAQ & Professional Responses

Q1: What types of paper is the 45Kw Automatic Inline Coating Machine suitable for?
A1: It is applicable to 128~500 g/m² coated paper, art paper, card paper, offset paper and various packaging paper, covering most medium-scale paper processing scenarios.

Q2: Can this machine be connected to existing medium-scale paper production lines?
A2: Yes, it is designed for inline integration, which can be seamlessly connected to existing printing, cutting and packaging lines, realizing continuous paper processing.

Q3: How to adjust the coating oil thickness according to different paper types?
A3: It adopts three-roller reverse coating mode, which can flexibly adjust the oil thickness through the control screen, adapting to different paper characteristics and production requirements.

Q4: Is the product energy-saving?
A4: Yes, the UV and IR systems adopt intelligent energy-saving designs, the UV light source can automatically adjust brightness according to speed, saving more than 30% energy.

Q5: Does NEW STAR provide training for operators of this machine?
A5: Yes, we provide professional on-site training to help your operators master the operation, maintenance and debugging skills of the 45Kw Automatic Inline Coating Machine for Paper quickly.

Q6: What after-sales services are provided for this paper inline machine?
A6: We provide a 12-month free warranty, 24-hour fault consultation and on-site maintenance services, ensuring uninterrupted paper coating production.

Hot Products

  • Thermal Pre-coated High Speed Laminator for Books

    Thermal Pre-coated High Speed Laminator for Books

    China quality Thermal Pre-coated High Speed Laminator for Books by NEW STAR is ideal for buyers seeking efficient lamination solutions. This high-speed, fully automatic laminator features UV curing, precise stacking, hydraulic lamination, and smart tension control, ensuring great lamination for books and printed materials.
  • Automatic Die Cutting and Creasing Machine

    Automatic Die Cutting and Creasing Machine

    Automatic die cutting and creasing machine is mainly used in the packaging industry. It can perform die-cutting and creasing operations on paper boxes, cartons, and trademarks. It is especially suitable for embossing and creasing various high-end and exquisite printed products, such as cigarette boxes, wine boxes, gift boxes, etc., as well as small home appliance boxes, cosmetics boxes, etc., to produce three-dimensional, exquisite and beautiful printed products. Now you can get more surprise discounts when you buy the machine from NEW STAR.
  • Manual Film Laminating Machine

    Manual Film Laminating Machine

    Manual film laminating machine takes BOPP as material,it can widely apply to surface of laminating film for window type packing box,food box,books and periodicals, drawing sheet,advertisements,documents and etc. Products laminated can be waterproof, durable,having clear picture and strong third dimension. Buy NEW STAR Machinery Equipment, all products enjoy a one-year warranty and quality is guaranteed!
  • Automatic Rigid Box Machine

    Automatic Rigid Box Machine

    In the field of industrial automation and precision manufacturing, NEW STAR's automatic Automatic Rigid Box Machine can achieve micron-level positioning accuracy and efficient parts alignment, greatly improving production efficiency and product quality. It has high cost-effectiveness and reduces equipment procurement costs for customers. Welcome to purchase or inquire, customize the most suitable solution.
  • Automatic high-speed water based coating machine

    Automatic high-speed water based coating machine

    NEW STAR can customize fully Automatic high-speed water based coating machine for customers. Products with water-based glazing have the characteristics of softness, delicateness, brightness and bright colors in terms of appearance. According to the different uses of the products, the glazed products can have oil-proof, alkali-proof, high temperature-resistant, baking-resistant and solvent-resistant properties while increasing gloss, improving durability and safety and environmental protection.
  • Hot Stamping and Die-Cutting Machine

    Hot Stamping and Die-Cutting Machine

    NEW STAR provides high-quality Hot Stamping and Die-Cutting Machine for global customers. This machine is easy to operate and suitable for various types of paper, cardstock, and laminated paper; following the hot stamping process, the finished products not only boast an exquisite appearance but also offer anti-counterfeiting and wear-resistant properties. It is also compatible with die-cutting, offering greater affordability, saving time, effort, and space. Contact us!

Send Inquiry

X
We use cookies to offer you a better browsing experience, analyze site traffic and personalize content. By using this site, you agree to our use of cookies.Privacy Policy