35Kw High-Speed Automatic Coating Machine

Product Introduction

NEW STAR, a professional China manufacturer of post-press coating equipment, launches a high-performance coating solution for large-scale production scenarios—the 35Kw High-Speed Automatic Coating Machine, integrating advanced automation technology and high-power configuration to deliver efficient and stable coating effects for global printing and packaging enterprises. As a core model in the SGUV series, the 35Kw Automatic Coating Machine is engineered to enhance the aesthetics of printed materials while providing comprehensive waterproof and dustproof protection. It is widely applicable to various coating processes such as books, posters, gift boxes, and color box packaging, with superior quality and high automation to meet the high-volume production needs of modern enterprises.

Engineered for industrial-scale operations, this system integrates powerful performance with intelligent automation to deliver consistent, high-quality finishes. The core of its capability lies in true High Speed application, significantly reducing cycle times and boosting throughput. This is achieved through its Full-Automatic Operation, which minimizes manual intervention, reduces labor costs, and ensures repeatable results batch after batch. Central to this automated precision is the advanced PLC Automatic Control system. This programmable logic controller provides a user-friendly interface for setting and storing complex coating parameters, allowing for quick changeovers and unparalleled process control. Together, these features solidify this unit as a premier 35Kw Automatic High-Speed Coating System, designed to meet the rigorous demands of modern manufacturing.

The 35Kw Automatic Coating Machine is built with durability and performance at its core. Its robust frame and high-grade components ensure reliable operation in demanding factory environments. The 35Kw high-frequency motor provides ample power for handling a wide range of coating materials, from thin films to thicker, more viscous compounds. The integrated thermal management system prevents overheating during continuous operation, guaranteeing stable performance over extended production runs. Precision is further enhanced by the servo-driven axis controls, which allow for exact positioning and smooth, consistent movement of the coating head. This machine is designed for seamless integration into existing production lines, with standardized interfaces for peripheral equipment. Comprehensive safety features, including emergency stops, protective guarding, and fault diagnostics, are standard, ensuring operator safety and protecting your investment. The 35Kw Automatic Coating Machine represents a significant advancement in application technology, offering manufacturers a powerful tool to enhance quality, efficiency, and overall productivity.

Product Features

Tailored for high-speed and automatic production, the equipment is equipped with advanced components and humanized designs, boasting the following core features:

• 35Kw high-power configuration: Provides strong and stable power support, ensuring the 35Kw High-Speed Automatic Coating Machine can operate continuously at high speed without power shortage, adapting to long-hour mass production.
• Intelligent automatic control: Features intelligent speed co-adjustment and one-button start/stop functionality, simplifying operation and reducing dependence on skilled workers, which is a key advantage of the 35Kw Automatic Coating Machine.
• High-speed paper feeding system: Adopts a four-suction and four-feed structure to ensure stable paper feeding, with double or multiple paper feed detection device and stepless frequency conversion, avoiding paper jams and improving efficiency.
• Advanced three-roller coating structure: 185mm coating roller diameter with drum reversing mechanism, making the High-Speed Automatic Coating Machine achieve more uniform and delicate coating, while saving oil consumption effectively.
• Dual-purpose drying system: Infrared (IR) and ultraviolet (UV) light boxes work together, with constant temperature adjustment and high-temperature resistant Teflon mesh belt, realizing automatic deviation correction and faster oil layer drying.
• Automatic stacking and protection: Equipped with induction electric sensor, the High-Speed Automatic Coating Machine can automatically turn over the paper feeding table and stop feeding when paper is blocked, ensuring safe and stable operation.
• Optional powder remover: Can effectively remove paper dust, further improving the coating quality of printed materials.

Product Parameters

Product Advantages

Compared with ordinary high-speed coating machines, the machine has obvious competitive advantages for mass production scenarios:

• High efficiency and stability: 35Kw power matches 100 m/min maximum speed, enabling the 35Kw High-Speed Automatic Coating Machine to complete large-volume coating tasks quickly, improving production efficiency significantly.
• Superior coating quality: Three-roller coating structure and air knife improvement technology ensure smooth and uniform coating, even for 80gms thin paper, reducing defective products.
• Energy-saving and cost-effective: Constant temperature IR light box allows real-time temperature adjustment, saving energy consumption, and the drum reversing mechanism reduces oil waste, lowering operating costs.
• Strong adaptability: Suitable for 80~500 g/m² paper, applicable to water-based oil and blister oil coating, meeting diverse production needs of printing and packaging.
• High safety and reliability: Equipped with multiple protection devices (paper feeder upper/lower limit protection, paper platform collision prevention, paper blockage automatic stop), ensuring safe operation.
• Easy maintenance: Modular design and simple operation structure make daily maintenance and fault handling more convenient, reducing downtime.

Applications

The machine is widely used in printing, packaging, and publishing industries, suitable for various coating scenarios:

• Packaging industry: Coating for gift boxes, color boxes, food packaging, cosmetic packaging, and electronic product packaging, providing waterproof and dustproof protection and enhancing product grade.
• Publishing industry: Coating for book covers, picture albums, textbooks, and brochures, improving surface gloss and wear resistance.
• Advertising industry: Coating for large-format posters, flyers, and promotional materials, making colors more vivid and durable.
• Gift industry: Coating for high-end gift boxes, greeting cards, and paper bags, increasing the ornamental value and added value of gifts.

Maintenance Guide

Proper maintenance can extend the service life of the High-Speed Automatic Coating Machine and ensure stable long-term operation:

• Daily cleaning: After each shift, clean the coating roller, three-roller structure, and ink circuit to avoid oil solidification and blockage, ensuring the 35Kw High-Speed Automatic Coating Machine operates smoothly the next day.
• Lubrication maintenance: Add professional lubricating oil to transmission parts (such as paper feeding structure, drum) every 15 days to reduce wear and tear during high-speed operation.
• Lamp maintenance: Check UV lamps and IR lamps monthly, replace aged or damaged lamps in time to ensure drying effect and avoid affecting coating quality.
• Electrical inspection: Check electrical components, sensors, and cables weekly to prevent short circuits or poor contact, ensuring safe and stable operation.
• Regular calibration: Calibrate the paper feeding and coating positioning system every month to maintain coating accuracy and stability.

Why Choose Us

• Professional manufacturer: NEW STAR (Wenzhou Feihua Printing Machinery Co., Ltd.) has 14+ years of R&D and production experience in post-press equipment, with mature technology and reliable quality.
• Strict quality control: Produced in a 10,000+ square meter modern workshop, complying with international quality standards, ensuring each High-Speed Automatic Coating Machine meets customer requirements.
• Advanced technology: Adopts industry-leading air knife improvement technology and intelligent control system, with independent intellectual property rights and multiple patents.
• Global supply capacity: Products exported to 130+ countries and regions, with stable supply chain and fast delivery for enterprise orders.
• Customizable service: Support OEM/ODM customization according to enterprise production needs, providing tailor-made solutions.
• Perfect after-sales: 12-month free warranty, on-site installation, debugging and technical training, solving customer worries.

FAQ

Q1: What is the maximum working speed of the 35Kw High-Speed Automatic Coating Machine?
A1: The maximum speed is 100 m/min for normal paper and 60 m/min for thick paper, suitable for large-scale mass production.

Q2: What types of coating oil does this machine support?
A2: It is applicable to water-based oil and blister oil coating, meeting diverse production needs of printing and packaging.

Q3: What is the power of this machine? Is it energy-saving?
A3: The working power is 35Kw, with a constant temperature IR light box for real-time temperature adjustment, which is more energy-saving than ordinary equipment.

Q4: Can it handle thin paper materials?
A4: Yes, it is compatible with 80~500 g/m² paper, and the industry-leading air knife technology ensures smooth coating for 80gms thin paper.

Q5: Does NEW STAR provide on-site installation and training services?
A5: Yes, we provide professional on-site installation, debugging and operator training to ensure smooth use of the machine.

Q6: Can the machine be customized according to our production needs?
A6: Yes, we support customization of parameters and configurations to match your specific production scenarios and requirements.