45Kw High-Speed Automatic Inline Coating System

Integrated Inline System Overview & Core Positioning

NEW STAR, a leading China manufacturer of post-press finishing equipment, launches the 45Kw High-Speed Automatic Inline Coating System— a medium-power, high-speed integrated solution, integrating feeding, coating, drying and stacking into one, tailored for medium-scale high-efficiency paper processing production lines. As a complete inline coating system, the 45Kw Automatic Inline Coating System is capable of applying UV oil, water-based oil and blister varnish oil to paper surfaces, forming a dense moisture-proof and waterproof layer after processing. It combines 45Kw stable power with high-speed operation and full-system automation, enhancing the quality and brightness of paper products while realizing seamless, efficient inline production.

This advanced industrial coating machine integrates into existing production lines, providing a reliable and efficient solution for applying consistent, high-quality coatings to a wide range of substrates. The system is particularly effective for tasks requiring uniform film coating equipment application, making it an indispensable asset for industries such as packaging, automotive, electronics, and consumer goods. As a true inline finishing machine, it eliminates the need for separate, batch-based processes, significantly reducing handling time and increasing overall line velocity. Built with robust components and intelligent automation, this unit offers operational stability comparable to our larger systems, such as the 50Kw Automatic Inline Coating Machine, but is optimized for applications where a 45Kw power rating provides the ideal balance of speed, thermal output, and energy efficiency.

The core strength of the 45Kw Automatic Inline Coating System lies in its meticulously designed technical parameters and construction. Engineered for maximum uptime and minimal maintenance, the system features a high-efficiency, solid-state 45Kw heating system with precise PID temperature control, ensuring consistent melt and application temperatures for various coating materials. The heavy-duty, variable-speed conveyor belt is designed for smooth product transport with minimal vibration, accommodating a wide range of product dimensions and weights. An integrated, self-cleaning filtration system protects the precision coating heads from contaminants, guaranteeing a flawless finish on every item. The machine's control interface, featuring a large industrial touchscreen HMI, allows operators to monitor all critical parameters, adjust settings on the fly, and access diagnostic data with ease. Its compact, modular design ensures a small footprint while allowing for future upgrades or integration with auxiliary units.

System Core Performance & High-Speed Features

Focusing on 45Kw power optimization, high-speed operation and system integration, the system integrates advanced components and intelligent control, boasting the following outstanding highlights:

• 45Kw high-efficiency power supply: Provides stable and continuous energy for the entire integrated inline system, ensuring the 45Kw High-Speed Automatic Inline Coating System operates at high speed (up to 100 m/min) for long hours, balancing efficiency and energy conservation for medium-scale production.
• Full-system automatic control: Integrates intelligent screen interaction, supporting one-button start, speed acceleration and parameter adjustment, making the 45Kw Automatic Inline Coating System easy to operate and maintain, reducing reliance on skilled operators.
• High-speed stable operation: Equipped with 55mm diameter coating shaft head (larger than traditional 35mm specification) with heavy-duty bearings, ensuring the system runs stably at high speed, not easy to deform, and achieves uniform, delicate coating on paper surfaces.
• Synchronous belt integrated transmission: Adopts synchronous belt drive structure for the whole system, ensuring linear and smooth operation of each module, avoiding paper scratches and uneven coating, suitable for high-speed, high-end paper processing.
• Precise three-roller reverse coating module: Allows flexible adjustment of oil thickness according to paper type and production requirements, reducing oil waste and ensuring consistent coating quality— a core advantage of the High-Speed Automatic Inline Coating System.
• High-precision air knife system: Easy to operate, with tight fit on both sides, effectively eliminating paper breakage problems during high-speed inline coating, adapting to both thick and thin paper processing.
• Seamless system integration: Each functional module (feeder, coating, drying, stacker) cooperates seamlessly, realizing continuous inline production, eliminating manual transfer and greatly improving production efficiency.

System Technical Parameters

System Integration Advantages & Enterprise Value

Compared with traditional separate coating equipment, the 45Kw Automatic Inline Coating System of NEW STAR has unique integrated advantages, bringing tangible benefits to medium-scale enterprises:

• 45Kw power适配 optimization: The power configuration is perfectly matched with medium-scale high-speed production, ensuring efficient coating while avoiding excessive energy consumption, reducing the overall operating costs of enterprises.
• High-speed integrated efficiency: The whole-system inline design avoids the trouble of equipment matching, making the 45Kw High-Speed Automatic Inline Coating System operate more smoothly, with higher production efficiency than separate equipment combinations.
• Stable and consistent quality: Integrated control of each module (feeding, coating, drying, stacking) ensures uniform coating and drying, avoiding quality differences caused by separate operation, reducing defective product rate.
• Paper-friendly system design: Oil-free vacuum paper suction feeder, double sheet detection and Teflon conveyor belt with automatic deviation correction ensure gentle, stable paper processing, avoiding damage and jams.
• Easy system maintenance: Modular structure, detachable components and double-loop oil supply system make daily cleaning and maintenance more convenient, reducing system downtime and labor input.
• Space-saving integration: The integrated system structure saves workshop space compared with separate equipment, facilitating workshop layout and management for medium-scale enterprises.

System Functional Modules & Inline Advantages

The system is composed of six core functional modules, which cooperate seamlessly to ensure stable high-speed inline operation:

• Automatic Feeder Module: Adopts oil-free vacuum air pump paper suction system and 12,000 sheets/hour high-speed offset printing feeder, realizing continuous, high-precision paper feeding, with upper and lower limit protection and double sheet detection.
• Basic Oil Coating Head Module: Fills the capillaries on the paper surface, improves the adhesion between UV coating and ink, saves high-grade oil consumption, and is equipped with a high-precision air knife system.
• IR Curing Module: Adopts energy-saving hot air circulation drying, equipped with temperature sensor and automatic constant temperature control, ensuring rapid drying without paper deformation.
• Oil Coating Module: Adopts 55mm shaft head and heavy-duty bearings, three-roller reverse coating, with pressure display and one-side adjustment, ensuring uniform coating and convenient operation.
• UV Dryer Module: Equipped with 8-12KW adjustable electronic light source, which can automatically adjust brightness according to system speed, saving more than 30% energy.
• Automatic Stacker Module: Equipped with fan-cooled paper pressing structure and vacuum suction paper stabilizer, ensuring neat paper delivery under high-speed inline operation, with automatic counting and alarm functions.

System Application Scenarios

With 45Kw power, high-speed operation and integrated inline characteristics, the 45Kw High-Speed Automatic Inline Coating System is widely used in medium-scale high-efficiency paper processing scenarios:

• Medium-scale packaging processing: Inline coating for gift boxes, color boxes, food packaging and cosmetic packaging, providing moisture-proof and waterproof protection, enhancing product grade.
• Publishing and printing industry: High-speed coating for book covers, picture albums, brochures and posters, improving surface brightness and wear resistance, extending the service life of printed products.
• Commercial printing industry: Coating for large-format posters, promotional materials and art prints, making colors more vivid and delicate, enhancing visual effect and production efficiency.
• Customized paper products: High-speed coating for greeting cards, paper bags and gift tags, meeting medium-scale customization needs and improving production throughput.

System Maintenance & Operation Guide

To ensure the system maintains optimal integrated performance for a long time, the following maintenance measures are recommended:

• Daily module cleaning: After each shift, thoroughly clean the coating module, drying module, oil circuit and feeding module, avoid oil solidification and dust accumulation, ensuring the system operates smoothly the next day.
• Regular lubrication maintenance: Add professional lubricating oil to transmission parts (synchronous belt, coating roller, feeding structure) every 20 days to reduce wear during high-speed operation.
• Lamp module inspection: Check UV lamps and IR lamps monthly, replace aged or damaged lamps in time to ensure drying effect and avoid affecting coating quality and system efficiency.
• Electrical system inspection: Check electrical components, sensors and cables weekly to prevent short circuits or poor contact, ensuring safe and stable operation of the entire system.
• System calibration: Calibrate the coordination of each module (feeding, coating, drying, stacking) every month to maintain the stability and accuracy of the 45Kw High-Speed Automatic Inline Coating System.

Why Choose NEW STAR’s 45Kw Inline System

• Professional integrated system strength: NEW STAR has rich R&D and production experience in post-press inline systems, with mature integration technology, ensuring the quality and performance of each p[roduct.
• High-speed and energy-saving design: 45Kw power configuration and intelligent energy-saving modules (UV light source, IR drying) balance high-speed production and energy conservation, helping enterprises reduce costs.
• Strict quality control: Undergoes strict full-process inspection from raw materials to finished systems, ensuring each system meets high-quality, high-speed production requirements.
• Global service support: Products exported to 130+ countries and regions, providing timely pre-sales consultation, on-site installation, debugging and after-sales maintenance for the entire system.
• Customizable system solutions: Support OEM/ODM customization according to enterprise production line layout, workshop space and specific production needs, providing tailor-made integrated inline solutions.
• Perfect after-sales guarantee: 12-month free warranty for the entire system, professional technical training and 24-hour timely fault handling, ensuring uninterrupted inline production.

System FAQ & Professional Answers

Q1: What types of coating oil does the product support?
A1: It supports UV oil, water-based oil and blister varnish oil, meeting diverse coating needs of medium-scale high-speed paper processing.

Q2: What is the maximum working speed of this inline system?
A2: The maximum speed is 100 m/min for normal paper and 60 m/min for thick paper, suitable for medium-scale high-efficiency production.

Q3: Can this system be integrated with existing medium-scale production lines?
A3: Yes, it is designed for seamless inline integration, which can be directly connected to existing printing and processing lines, realizing continuous high-speed production.

Q4: Is the product easy to operate?
A4: Yes, it adopts full-system intelligent control and screen interaction, supports one-button start and speed adjustment, and we provide professional training to help operators master quickly.

Q5: What is the advantage of the integrated design of this system?
A5: The integrated design avoids equipment matching troubles, saves workshop space, improves production efficiency, and ensures consistent coating quality.

Q6: Does NEW STAR provide on-site installation and training for this system?
A6: Yes, we provide professional on-site installation, debugging and operator training to help your team master the operation skills of the 45Kw High-Speed Automatic Inline Coating System quickly.