30Kw Automatic High-Speed Coating System

System Overview & Integrated Value

NEW STAR, a trusted China manufacturer of post-press finishing equipment, presents the 30Kw Automatic High-Speed Coating System— an integrated, cost-effective solution designed for medium-to-large scale production, integrating feeding, coating, drying and stacking into one to serve global printing and packaging enterprises. As a complete integrated coating solution, the system combines 30Kw stable power output with intelligent automatic control, not only enhancing the aesthetic appeal of printed materials but also providing reliable waterproof, dustproof and wear-resistant protection. It is widely applicable to coating processes for books, posters, gift boxes, color boxes and other packaging products, realizing efficient, stable and cost-saving mass production.

This system is designed for High Speed operation, significantly reducing cycle times while ensuring a flawless, uniform coating application on a wide variety of substrates. At the heart of its operation is advanced PLC Automatic Control, which guarantees consistent, repeatable results by precisely managing every parameter from spray pattern to film thickness. Engineered for Full-Automatic Operation, it seamlessly integrates into modern smart factories, minimizing manual intervention, reducing human error, and maximizing overall equipment effectiveness (OEE) for a rapid return on investment.

The 30Kw High-Speed Coating System is built for demanding industrial environments where reliability and output are non-negotiable. Its robust construction and high-power 30Kw driving system enable it to handle continuous, high-volume production runs without compromise. This coating machine features a sophisticated multi-axis robotic arm for complex, three-dimensional coating tasks, ensuring complete coverage even on intricate geometries. The integrated drying or curing module can be customized to work with various chemistries, including paints, powders, adhesives, and protective coatings.

System Features & Integrated Functions

Focusing on integrated operation, high-speed efficiency and energy conservation, the product integrates advanced components and intelligent design, with the following core integrated features:

• 30Kw integrated power supply: Delivers stable and continuous power for the entire coating process, ensuring the 30Kw Automatic High-Speed Coating System operates at high speed for long hours without energy waste, balancing efficiency and cost optimization.
• Full-process integrated automation: Integrates automatic feeding, precise coating, efficient drying and intelligent stacking, eliminating manual intervention and reducing labor costs— a core advantage of the system.
• Stable high-speed feeding module: Adopts a four-suction and four-feed structure, matched with multi-layer paper detection and stepless frequency conversion adjustment, ensuring smooth paper feeding, no deviation and no jamming, laying a foundation for efficient system operation.
• Precise integrated coating module: Features a 185mm three-roller coating structure with drum reversing design, allowing the Automatic High-Speed Coating System to achieve uniform, delicate coating, while effectively saving oil consumption and reducing production costs.
• Dual-mode efficient drying module: Integrates IR and UV lamp boxes with constant temperature adjustment, plus a high-temperature resistant Teflon mesh belt with automatic deviation correction, realizing rapid drying of oil layers and improving the overall efficiency of the system.
• Intelligent safety protection system: Equipped with induction sensors, the Automatic High-Speed Coating System automatically stops feeding and adjusts the paper table when paper is blocked, and is fitted with collision prevention devices to ensure safe and stable operation of the entire system.
• Optional functional expansion: Supports installation of a powder remover to effectively remove paper dust, further optimizing coating quality and adapting to different paper materials.

System Technical Parameters

System Advantages & Enterprise Value

Compared with traditional separate coating equipment, the Automatic High-Speed Coating System of NEW STAR has unique integrated advantages, bringing comprehensive value to enterprises:

• Integrated efficiency improvement: The whole-process integrated design avoids the trouble of equipment matching, making the 30Kw Automatic High-Speed Coating System operate more smoothly, with higher production efficiency than separate equipment combinations.
• Balanced energy conservation and cost-effectiveness: 30Kw integrated power configuration balances high speed and energy conservation, plus constant temperature IR lamp and drum reversing mechanism, further reducing energy and oil consumption, lowering overall operating costs.
• Stable and consistent quality: Integrated control of each module ensures uniform coating, drying and stacking, avoiding quality differences caused by separate operation, reducing defective product rate and improving product qualification rate.
• Strong adaptability: Suitable for 128~500 g/m² paper, compatible with water-based oil and blister oil coating, and two models available, allowing the High-Speed Coating System to adapt to different production scales and paper sizes.
• Easy operation and maintenance: Integrated PLC control system, one-button start/stop and speed adjustment, modular design, convenient daily maintenance and fault handling, reducing downtime and labor input.
• Space-saving integration: The integrated structure saves workshop space compared with separate equipment, facilitating workshop layout and management, improving workshop utilization rate.

System Application Scenarios

With integrated performance and cost-effectiveness, the 30Kw High-Speed Coating System is widely used in medium-to-large scale production scenarios in various industries:

• Packaging industry: Integrated coating for gift boxes, color boxes, food packaging, cosmetic packaging and electronic product packaging, providing comprehensive protection and enhancing product grade and competitiveness.
• Publishing industry: Coating for book covers, picture albums, textbooks and corporate brochures, improving surface gloss and wear resistance, extending the service life of printed products.
• Commercial advertising industry: High-speed coating for large-format posters, flyers, promotional leaflets and billboards, making colors more vivid and durable, enhancing advertising effect.
• High-end gift customization: Coating for high-grade gift boxes, greeting cards, paper bags and gift tags, increasing the ornamental value and added value of gifts.

System Maintenance & Daily Care

To ensure the 30Kw Automatic Coating System maintains optimal integrated performance for a long time, the following maintenance measures are recommended:

• Daily module cleaning: After each shift, thoroughly clean the coating module, drying module, feeding module and ink circuit to avoid oil solidification and dust accumulation, ensuring the 30Kw Automatic High-Speed Coating System operates smoothly the next day.
• Regular lubrication maintenance: Add professional lubricating oil to transmission parts (feeding structure, coating roller, transmission belt) every 20 days to reduce wear during high-speed operation and extend component service life.
• Lamp module inspection: Check UV lamps and IR lamps monthly, replace aged or damaged lamps in time to ensure drying effect and avoid affecting coating quality and system efficiency.
• Electrical system inspection: Check electrical components, sensors, cables and connectors weekly to prevent short circuits or poor contact, ensuring safe and stable operation of the entire system.
• Integrated calibration: Calibrate the coordination of each module (feeding, coating, drying, stacking) every month to maintain the consistency and accuracy of the product.

Why Choose NEW STAR’s Integrated Coating System

• Professional integrated system strength: NEW STAR has 14+ years of R&D and production experience in post-press equipment, with mature technology in integrated coating system design and manufacturing, ensuring the quality of each 30Kw High-Speed Coating System.
• Strict quality control: Adheres to international quality standards, undergoes strict full-process inspection from raw materials to finished systems, ensuring each system meets customer requirements and industry standards.
• Cost-effective integrated design: Optimized 30Kw power configuration and integrated structure, helping enterprises reduce operating costs while ensuring production efficiency and quality.
• Global service capability: Products exported to 130+ countries and regions, providing timely pre-sales consultation, on-site installation, debugging and after-sales maintenance for the entire system.
• Customizable integrated solutions: Support OEM/ODM customization according to enterprise production scale, workshop space and specific needs, providing tailor-made integrated coating system solutions.
• Perfect after-sales guarantee: 12-month free warranty for the entire system, professional technical training and 24-hour timely fault handling, ensuring uninterrupted production for enterprises.

System FAQ & Professional Answers

Q1: What is the maximum working speed of the Automatic High-Speed Coating System?
A1: The maximum speed is 100 m/min for normal paper and 60 m/min for thick paper, suitable for medium-to-large scale mass production.

Q2: What is the difference between this integrated system and ordinary coating machines?
A2: It integrates feeding, coating, drying and stacking into one, with higher efficiency, more stable quality, more space-saving and lower operating costs than separate equipment.

Q3: What types of paper and coating oil is this system compatible with?
A3: It is suitable for 128~500 g/m² paper, and compatible with both water-based oil and blister oil, meeting diverse production needs.

Q4: Are there multiple models available for this 30Kw system?
A4: Yes, there are two models (SGUV-1200A and SGUV-1200A-L) with different paper size specifications, which can be selected according to production needs.

Q5: Does NEW STAR provide on-site installation and training for the system?
A5: Yes, we provide professional on-site installation, debugging and operator training to help your team master the operation skills of the 30Kw Automatic High-Speed Coating System quickly.

Q6: Can the system be customized according to our specific production and workshop needs?
A6: Yes, we support customization of system parameters, dimensions and functions to match your specific production scenarios and workshop layout.