This Heavy Duty Paper Tube Making Machine is suitable for manufacturing a variety of thick wallpaper tube cores, such as paper tubes for papermaking, coils, film winding and carpet winding. The equipment has a reasonable structure, simple operation and convenient daily maintenance. The cutting slide can move smoothly on the free guide rail and work synchronously with the main coiling system. The equipped online high-precision cutting device can effectively ensure that the paper tube cuts smoothly, without burrs and dust, and the operation process is quiet and efficient.
It can be used to produce chemical fiber paper tubes, various composite structure paper cans and small industrial paper tubes. This machine has the ability to form spiral paper tubes, and integrates the gluing, winding and cutting functions into one, making the operation efficient and convenient.
Function
"E" series of Heavy Duty Paper Tube Making Machine ,designing idea simple、compact、stable.
Standard for making paper tube 3”(ID76.2MM), Max wall thickness under 10MM, biggest tube ID can up to 200MM.
Specification
Parameter
Control system
Number of layer
3-16 layers
PLC controller
Delta
Max-diameter
200mm
Man machine interface
Color touch screen weinview 6070T
Min-diameter
20mm
Program edition
JS-PTM4.2
Max-thickness
10mm
Inverter
Yaskawa 7.5KW
Min-thickness
0.5mm
Actuator(contactor..)
CHNT
Mandrel fixing way
Flange & tightening
Signal component
YASKAWA
Rewind nose
Two noses one belt
Pneumatic component
AIRTAC
Cutting way
Pneumatic single circular cutter
Angle adjusting motor
JIACHENG
Gluing way
double sides
Synchronism control
X axis servo screw /Z axis step screw
Fixing length way
Encoder
Synchronism track cutting system
Servo synchronous track cutting
Operator
1-2person
Remote controller
Optional
Production speed
3-20M/Min
Tube holder
Have
Speed control
Inverter
Angle of belt control
Electric
Input power
Custom
Belt adjustment
Hydraulic
Size (mm)
Angle of mainframe
Have
Mainframe:L*W*H
5900mm*1700mm*2000mm
Auto stop when lack of paper
Have
Area:L*W
16000mm*9000mm
Auto glue feeding
Screw pump 3.0KW
Wheel hub diameter
215mm
Auto lubricating
Have
Wheel hub height
400mm
Tension adjustment
Mechanical
Min tread
750mm
Type of paper reel stand
Integral
Max tread
950mm
Belt
Canvas
Total weight
5045kgs
Transmission system
Enclosed component
Main motor power
7.5KW
ottom/face paper device
Have
Revolving speed of winding nose
47R/Min
Installation tool
Have
Output torque of winding nose
1360N.M
Mandrel
1Pc
Way of transmission
Gear & Chain
Belt
2Pcs
Model of transmission chain
12A*2
Drive of winding nose
4 Wheels
Cutting motor
Stepping motor/Wanxin Gear motor
Bearing
HRB
Features
1. The whole machine frame is made of thick steel plate and is welded through secondary processing, which greatly improves the stability and durability of the equipment.
2. The main transmission system adopts a gear reduction structure, which has the characteristics of low operating noise, low heat generation, high speed and high torque.
3. Equipped with a high-torque vector inverter to control the main motor to achieve flexible and efficient variable speed operation.
4. Equipped with a hydraulic mechanism linkage tension and angle sensor to automatically adjust the belt tension to ensure stable operation.
5. Equipped with a synchronous cutting system that uses a combination of ball screw and servo motor to achieve high-precision and high-response cutting operations.
6. Equipped with a pulse signal and feedforward compensation system to ensure that the cutting length is always consistent at various speeds.
7. Through the dual independent PLC architecture, the signal control and function calculation are separated to optimize the cutting efficiency and length control accuracy.
8. The newly upgraded large-screen color touch screen interface makes the operation more convenient and the interface more visible.
9. Equipped with an intelligent paper feeding device, it automatically senses and stops when the paper breaks to prevent misoperation.
10. The integrated structure with electrified control efficiently integrates the paper roll holder, glue coating rack and paper feeding mechanism.
11. The modular design of the electrical wiring of the whole machine improves the maintainability and convenience of replacement of the system.
12. It supports the expansion of network functions, connecting production lines or other equipment, and has remote monitoring and maintenance capabilities, and supports the standard industrial communication protocol MODBUS TCP.
Machine details
Multifunctional bottom paper feeding system
Integrates multiple key components, including automatic paper tray feeding device, roller-type single-sided gluing module, lubricating oil rolling system, and encoder-based paper tape length and speed detection module to achieve integrated control of paper conveying, gluing and monitoring.
Standard configuration 16-layer waterfall glue rack: (other glue devices are optional)
Features: The overall glue rack is low in height and easy to operate, using a 3kw screw glue pump for circulating glue and a polyurethane hose for scraping glue.
Standard configuration 16-layer 90-degree integral paper tray:
Features: The paper tray is loaded by electric crane, and the paper tray is easy to operate.
With powered paper tray angle adjustment device.
Maximum paper tray diameter is 1500mm (customizable above 1500mm).
Hot Tags: Heavy Duty Paper Tube Making Machine, China factory supplier, NEW STAR solutions
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